5 Major Causes of Industrial Equipment Failure

There are lots of factors involved in industrial equipment failures. Using bad quality lubricants in the machinery, along with improper maintenance of industrial machinery and equipment are few of the reasons that can spell disaster.

Ignoring common contaminants (wear materials, rust, and dirt), that need to be removed from the system for healthy equipment functionality, is another reason for machinery malfunction.

The reliability of industrial equipment also depends on proper maintenance and management and utilizing an effective lubrication program . However, getting familiar or knowing the best industrial equipment maintenance strategies can help you in avoiding industrial equipment failures as well.

Now we will look at some of the major reasons that cause industrial equipment failure:

Improper Lubrication and Low-Quality Lubricants:

It takes a strategic approach to improve equipment performance and longevity. Lubricating equipment regularly with effective and high-quality lubricants can increase the life of your industrial machinery and other equipment. If you try to save money and use low-quality lubricants for your industrial equipment, it will eventually end up as a major disaster for your machinery.

2. Improper Maintenance:

When industrial tools is working continuously, without any proper maintenance or repairing of parts, then you can expect sudden machinery failure.

Skipping daily maintenance or delaying parts’ replacement can damage the efficiency of machinery and will likely result in machinery breakdown. Being a wise industrialist, you need to prevent unexpected failures with proper maintenance of your machinery and equipment.

Never compromise on the quality of lubricants and parts.

Quality lubricants and high-quality parts can increase the life of your tools, which will eventually boost production efficiency. Make sure all your equipment is in good working condition and maintained on time and don’t fall under the radar of inadequate equipment maintenance.

3. A Bad Preventive maintenance program:

Another reason for machinery or equipment failure is following a bad preventive maintenance program on your industry’s floor. The (PDM) program follows a process of inspecting machine components dynamically, while the machines are in their normal production modes. So, with a bad program, you are likely to see your machinery fail sooner rather than later.

4. Not Reading Owner Operating Manuals:

If the machine operators are not reading the owner manuals, this can also lead to malfunction of industrial machinery.

Make sure that machine operating manuals are read by anyone operating machinery, before they are used. These manuals cover everything from maintenance checklists to calibration instructions.

Visiting the manual troubleshooting section and understanding problem fixing steps can prevent most problems.

5. Poor Electrical Connections:

Poor electrical connections for machinery is becoming a common problem.

Now, most of the machinery and equipment are electronically powered. And high efficiency connections are required to keep the tools running smoothly.

You can avoid poor electrical connection issues by cleaning away dirt and dust around the connectors. You can use compressed air, or other dust or dirt cleaning tools, and ensure that the connections are working well.

After reading these 5 causes of industrial equipment failure, you can create a plan to avoid these issues and enhance the efficiency of industrial equipment.