5 Major Causes of Industrial Equipment Failure

There are lots of factors involved in industrial equipment failures. Using bad quality lubricants in the machinery, along with improper maintenance of industrial machinery and equipment are few of the reasons that can spell disaster.

Ignoring common contaminants (wear materials, rust, and dirt), that need to be removed from the system for healthy equipment functionality, is another reason for machinery malfunction.

The reliability of industrial equipment also depends on proper maintenance and management and utilizing an effective lubrication program . However, getting familiar or knowing the best industrial equipment maintenance strategies can help you in avoiding industrial equipment failures as well.

Now we will look at some of the major reasons that cause industrial equipment failure:

Improper Lubrication and Low-Quality Lubricants:

It takes a strategic approach to improve equipment performance and longevity. Lubricating equipment regularly with effective and high-quality lubricants can increase the life of your industrial machinery and other equipment. If you try to save money and use low-quality lubricants for your industrial equipment, it will eventually end up as a major disaster for your machinery.

2. Improper Maintenance:

When industrial tools is working continuously, without any proper maintenance or repairing of parts, then you can expect sudden machinery failure.

Skipping daily maintenance or delaying parts’ replacement can damage the efficiency of machinery and will likely result in machinery breakdown. Being a wise industrialist, you need to prevent unexpected failures with proper maintenance of your machinery and equipment.

Never compromise on the quality of lubricants and parts.

Quality lubricants and high-quality parts can increase the life of your tools, which will eventually boost production efficiency. Make sure all your equipment is in good working condition and maintained on time and don’t fall under the radar of inadequate equipment maintenance.

3. A Bad Preventive maintenance program:

Another reason for machinery or equipment failure is following a bad preventive maintenance program on your industry’s floor. The (PDM) program follows a process of inspecting machine components dynamically, while the machines are in their normal production modes. So, with a bad program, you are likely to see your machinery fail sooner rather than later.

4. Not Reading Owner Operating Manuals:

If the machine operators are not reading the owner manuals, this can also lead to malfunction of industrial machinery.

Make sure that machine operating manuals are read by anyone operating machinery, before they are used. These manuals cover everything from maintenance checklists to calibration instructions.

Visiting the manual troubleshooting section and understanding problem fixing steps can prevent most problems.

5. Poor Electrical Connections:

Poor electrical connections for machinery is becoming a common problem.

Now, most of the machinery and equipment are electronically powered. And high efficiency connections are required to keep the tools running smoothly.

You can avoid poor electrical connection issues by cleaning away dirt and dust around the connectors. You can use compressed air, or other dust or dirt cleaning tools, and ensure that the connections are working well.

After reading these 5 causes of industrial equipment failure, you can create a plan to avoid these issues and enhance the efficiency of industrial equipment.

Look For The Professional Residential Engineers

The inspections of the residential buildings are usually performed through good services that also provide the whole structural analysis. Most structural engineering services use their expertise to work with architects or contractors to analyze the structure of the residential houses.

Importance of hiring the professionals

The professional company in Gold Coast offer restoring the old residential buildings. The professionals are called or hired when people want to restore or repair their bold homes. This service usually the expert advice or assistance regarding design concept, project management, and complete documentation. These engineers design their new houses. A new house needs a good design before the contractors or architects start designing the new buildings. The professionals ensure that the property structure is properly calculated. This is important to avoid any structural problems in the near future.

Residential Engineering starts with a definition

This practice involves taking engineering resources and applying them to work for clients includes homebuyers, homeowners, lenders, realtors, and contractors. This work can involve a single home or a large community that will include thousands of homes as well as schools, parks and other features.

The hired engineer executes the following actions-

  • Site selection- Before any project can begin; the people who are funding it must choose the right location. This involves consideration of surrounding areas, roadways, potential zoning concerns, costs and other factors that vary from one project to another.
  • Surveying- it determines the exact location and height of certain boundaries and structures which plays an important role in positioning infrastructure and even property lines.
  • Undergoes architectural planning and design- While not all firms offer architectural planning, it is an important part of the process because it takes into account all aspects of the project from site selection through to the living requirements.
  • These engineers are not restricted to the early stages of a project. In some cases, they play an active role during the construction process, ensuring that the structures ate built in accordance with the plans. Apart from these, one can rely on a professional company that specializes in Building Renovation Engineering in Sunshine Coast.

Look for the factors before you contact an engineering firm

Before one selects an engineering firm, he/she should know and find out whether the engineers undergoing residential projects have a good reputation in the market. One should ensure that the specialized firm has been working on different projects. They should be certified. The right company would offer unbiased report and budget which would suit the needs of an individual. So, it is easily understood that the residential engineers help one to build a dream home.

A Basic Guide on Cadmium Plating

Cadmium plating is the process of metal finishing in which layer of cadmium is deposited on the metal workpiece to improve its exterior properties. Cadmium coating is deposited on the substrate using electric current, which is called electrodeposition. In this process, the substrate is dipped into the solution containing dissolved metal ions and electric current is passed through the solution to deposit the metallic coating over the substrate.

Cadmium plating is used for the finishing of the metal parts which are designed to use in harsh environments, such as low-pressure areas and salt-water environments. Hence, it is a preferred choice for the metal coating in the Aerospace Industry and Marine Industry. However, cadmium plating is not used for the metal coating of the domestic use metal products because of the highly toxic nature of the cadmium.

Due to highly toxic nature, its use is also prohibited in the food processing industry but other industries are utilizing its benefits for very long. Hence, it is the most popular choice for the electroplating of the metal.

Here are the key benefits of cadmium plating:

Corrosion Resistance

Cadmium metal coating functions as the sacrificial coating and corrodes before the substrate. It enhances the corrosion resistance of substrate and protects it from corroding. Due to high corrosion resistance in marine environments, it is a preferred choice of the surface coating for aquatic settings.


Cadmium coating is highly durable. It does not chip off easily. Due to its high durability, it is preferred for harsh weather conditions. Aircraft parts are electroplated with cadmium and made highly durable against tough environmental conditions.


Cadmium plating can significantly improve the lubricity and reduce the friction of metal parts. That’s why it is used for the metal finishing of bolts and moving machinery parts. Its natural lubricity and favorable galvanic coupling with aluminum make it the perfect choice for the surface coating of machinery parts. It reduces the wear and tear and improves the working of machinery parts.


Cadmium coating improves the adhesive properties of the substrate. It offers an exceptional bonding surface for the adhesives. Adhesives make a strong bond with the surface coated with a layer of cadmium. It also works really well as a paint base. Paint can retain its original appearance for a long duration. It also reduces the growth of molds and bacteria on the surface of metal therefore also works well as a final surface of the substrate.

Electrical Conductivity

Cadmium plating improves the electrical conductivity of the metal. It offers low electrical resistance to the current. Therefore, it can be used for the electroplating of metals, such as steel, aluminum, and iron.

If you are looking for the metal finishing of your metal products in tough environments, then no doubt cadmium plating is one of the best in the business.

5 Thing To Know While Using Ring Lock Scaffolding

The scaffolding as an aid in construction and maintenance has been in use for over 5000 years with its first mentions of the Chinese and Egyptians. Therefore, the scaffolding has been fundamental for the progress of humanity. Bamboo, one of the most basic elements used for a long time in scaffolding, has been called the “grass that built Asia”.

However, as times have progressed, superior, safer and more versatile materials and designs for scaffolding have been made available. The complexity and aesthetics of the design, as well as the magnitude of the project of today, build, demand more safe and versatile scaffolding that can support work at height and at the same time ensure the safety of workers.

There are different forms of scaffolding in terms of form and structure, such as trestle scaffolds, steel scaffolding, patented, cantilevered, suspended scaffolding, simple and double scaffolding.

These forms are based on the nature of the work and the type of raw material used to create the scaffolding.

Based on the mechanism used in the scaffolding and the types of systems, we have tube and accessory scaffolds, H-frame scaffolds, cuplock scaffolds, ring-lock scaffolds.

The ring lock scaffolding is considered the most modern scaffolding system, versatile and capable in terms of its load resistance. The different components that are used in ring lock scaffolds are multiple ledgers, clamps, railings, connectors, stringers, steps and adapters.

The 5 reasons to use ring lock scaffolds are:

  1. Provides a greater degree of flexibility to lock a different number of angles and align with 45o / 90o accuracy using the notch.
  2. It offers up to 8 connections to be present within different segments of the system in a single rosette arrangement that can be self-locked by an adaptive wedge, using a hammer.
  3. It offers the best stability of the frame body in its class with the support of a full vertical bar, a bar, a horizontal diagonal structure and a vertical diagonal in 3D space, which provides a complete lattice system.
  4. The ring lock scaffolding material commonly used is hot or cold dip galvanized with anti-corrosion technology to guarantee the longevity and reliability of the components.
  5. They are quick and easy to assemble from their few established components that offer ease of storage and transport.

In addition to these reasons, it has been shown that the load capacity of scaffolding with ring locking is better than that of its counterparts. The flexibility and the option offered by the rosette geometry are not only unique, but also allow several different types of construction through slab formwork, bridge formwork, etc.

It is an integral part of our construction, construction and maintenance related work. Therefore, choosing the right type of scaffolding is necessary not only for a safer work in height, but also to improve construction times.

The storage and transport of scaffolding raw materials can cause delays, especially at large construction sites, and the components of ring locking scaffolds can help reduce such problems. Faster assembly times can also save labor costs. While longevity means that they enjoy a longer life, which increases reuse. This helps even more to control the costs to buy new scaffolding material, especially in intensive operations.

Top 3 Must-Have Parts Of A Hydraulic System

When it comes to a hydraulic system or hydraulic services in Auckland, it is to be remembered that there are many components which make up the whole. There are several components but compared to other systems their number less. This is because of many reasons such as the need to make the system lightweight and for the importance of making them mission critical. The components given here are the vital ones, for instance valves. Now, without any further ado, let us see that these components are.

Vane Pumps: The first thing to remember is that there are so many variations of vane mechanism alone. In choosing one, you need to see which of the variations match your needs and requirements. However, all of these work on the same principles, or at least on the similar ones. In the case of vane pumps, the slotted rotor works in tandem with the drive shaft. These function from inside the part known as the cam ring. This is either eccentric or offset to the drive shaft itself. Vane pumps are commonly found in the rotor slots. When the rotor turns around, it finds its way to the surface.

Gear pumps: There are two common types of these. These are internal and external gear pumps. In this section, we shall talk about both of these. Remember that each of these are capable of varying work capacities and therefore can cater to different demands. Furthermore, both of these have further divisions according to work functions, capacity and specializations. The similarity in all of these is that these have a ‘teeth’ or a set of meshing gear. Compared to the piston mechanisms and vanes these are less efficient by are more versatile and tolerant.

Internal gear and External gear pumps can both raise fluid pressures to 3500 psi max. However, the former can give the greatest range of viscosity as well to 2200 cSt while the latter does it to 300 cSt.

These are only some of the key components of a hydraulic system. Most hydraulic services in Auckland can service or repair these components, install them or operate systems with these components.

Three Wire Harness Questions To Ask Your Contractor

A building contractor is only as good as the materials he or she can solicit for a project. The wire harness is one of those items with which so much can depend on for certain jobs. An wire harness has to do a particular job well over the course of time, and do said job with as little interruption as possible. Only over the course of years can a building contractor know which manufacturer is best suited to create the wire harnesses that’ll make his or her job easier & help ensure a level of job security.

Here are three big question to ask your contractor regarding wire harnesses:

So, what can you tell me about wire harnesses? It seems so basic, but you have to be thorough. Contractors needs to focus on knowing a bit about the design of the wire harness he or she needs. After all, you can’t possibly know what’ll work best if you don’t know how the basic version of a part works. Are extreme environments a factor? Will the wire harness be under a tremendous amount of stress? Being able to answer these basic questions will allow the contractor and the harness manufacturer to find the right materials for a job.

Do you have experience ordering custom materials? Complexity and customization are a huge part of how wire harnesses work best. The elements in materials used, as well as construction of the harnesses, have to change dramatically depending on the type of function the harnesses are addressing. You need to have a good background in the materials that will be used to sheath the harness (if it calls for it). This is key when it comes to addressing the protection of the wires in the harness, as well as the safety of everyone handling the final product while in it is in use.

How much experience do you bring to the table as a contractor? A contractor needs to know how complicated the wiring will be for a project from the start. While his or her job is mostly finding, as well as getting bids from and scheduling, subcontractors, the contractor can only do this if they know who can handle the tasks at hand. Some companies work well with off-the-counter mass-produced harnesses for basic functions, while others shine when they are operating with highly-stylized, custom harnesses that are meant for efficiency and reliability in a specific application for a job. All of this can only come together with the right contractor.

A wire harness is only one of a number of major components on a contractor’s checklist. It is the contractor’s job to oversee a wide variety of subcontractors to make sure a project is complete, and this means finding the best companies from the start. Knowing a bit about the form and function of wire harnesses helps ensure the contractor can reach out to dependable manufacturers capable of providing a reliable & efficient product.

Improved Machines- The Core of Greater Output

Machining can be described as a process wherein a piece of raw material is cut in accordance with the desired shape and size. This is mainly done by the material-removal process. The process of machining is common to the manufacturing units for cutting metal, but it can be widely used for different materials such as wood, plastic, ceramic and composites as well. A machining center refers to a machine that is capable of performing multiple tasks of milling, punching, boring, screwing etc. without making any changes to the setting of the machine. Apart from this, the machining center consists of a device that automatically brings the desired tool into its working position or can change the tools at a rapid speed. The machining centers can be classified into two categories. This categorization is dependent on the direction of the spindle. The two categories are the horizontal machine center and the vertical machine center. Since the spindle is oriented vertically in a vertical machine center, henceforth, the spindle approaches the product kept on the table from above. The vertical machine centers are more economical as compared to the horizontal machine centers and are therefore favored for small shop jobs and larger operations as well. While horizontal machining centers favor production, the prime motive of the vertical machine center is to ensure precision and accuracy.

The machine industry plays a vital role in strengthening the economy of a country. As everything is now dependent on machines, this sector is considered to be the lifeline for other industries. The machine industry can be defined as the subsidiary of the main industry, the prime focus of which is to produce and maintain machines for consumers, industries and other companies. The manufacturing of basic power and hand tools, hardware, small -scale machinery and other such industrial components come under the domain of the industrial machinery and equipment industry. This industry is inclusive of drills, nuts, bolts, screws, springs, valves, hoses and other similar industrial equipment’s. The industry is exclusive of heavy electronic equipment and materials related to engineering and construction.

A lathe is a machine that is primarily used to give a shape to wood, metal or any other material. This is done by rotating the workpiece on an axis. Computer Numerical Control (CNC) is quite lately being incorporated into new technologies and machinery. An example of this is the CNC Lathe Machine which is broadly used to carry out an array of production processes. The CNC Lathe Machine is technologically driven and has, therefore, replaced the old and conventional production lathes. Also, the CNC lathes are simple to install and operate.

Air Operated Diaphragm Pumps For Industries

Air operated diaphragm pumps of various sizes are used in diverse industries. These pumps are quite popular and familiar in verticals such as the petrochemical, manufacturing, and food industry. Their novelty lies in their comprehensive design which can be useful in transferring highly abrasive products. The material of construction is usually made up of the body – polypropylene, aluminium and stainless steel. Their diaphragm comprises Santoprene, Neoprene, Buna N, Nortel, Hytrel, Teflon, and Viton. Their maximum pressure-range and head-ranges are 7 bar (maximum) and 70 m, respectively.

Here is how they work:

An Air operated diaphragm pump is a positive-displacement pump variety which uses compressed air as its source of power. The compressed air is then shifted from a single chamber to the other through a linked shaft which allows the simultaneous movement of the chambers. The back-and-forth motion of the liquid forces it to come out of one chamber as well as into the discharge pipe while the other chamber gets filled with the liquid simultaneously.

These air operated pumps are known for the reciprocation of elastomeric diaphragms along with checking-valves in order to pump fluid. The liquid chambers drawn through a common inlet are then filled and emptied. They are then discharged via the same outlet.

This outlet is commonly replaced by a ball or flap check-valve, which depend on the solids that pass the requirements of the application. These valves are known to operate under different pressure specifications in the pumped liquid.

AODD pumps are known to possess the high characteristics of suction lift which are useful in handling highly viscous liquids. They can handle sludges and slurries with a very high quantity of solid and grit content.

It is equally vital that you note that there is some pulsation of discharge-flow when it comes to air operated diaphragm pumps. This effect of pulsating flow can be minimized to an extent by making use of pulsation-dampeners in place of discharge piping. They are basically light-weight and submersible-types pumps offering a competitive performance. They also offer useful features such as dead-head operation, self-priming and much more. They possess many applications such as solvent cleaning, loading and unloading of chemicals, blending, and chemical transfer. There are innumerable AODD pump manufacturers in India.

The key features include self-priming, variable flow rates, and discharge pressure. They can also operate at the deadhead. It is possible to submerge the diaphragm in the water.

At ATE, we were able to carve a niche for ourselves with Yamada air operated double diaphragm pump. Our extravagant features, such as bolted-construction and common component replaceable parts are known to maximize uptime and, in turn, increase profitability.

We operate under a simple philosophy – we offer the best products and back it up with the best services and lowest ownership costs in the industry. We are an ISO 9001 certified company with unmatchable quality and durability. Contact us to know more.

Why It Benefits to Use a Generator

A power outage can lead to many problems for both homes and businesses. Life support machinery, lighting, and heating systems can be instantly lost when a storm or a similar event takes out the main power. Let’s take a look at several of the reasons to use the generator:

Construction sites

A typical use for the generator is on construction sites where there are plenty of power tools to operate, such as industrial lights, spray guns for painting, nail guns, etc. Any remote or newly developed site isn’t likely to have access to the electric grid, so this will be the only way to get power.


Any homes or businesses that are located in an area that experiences heavy rain storms or other acts of nature that can take out the power will certainly benefit from a backup source of power. In the event of a power outage, the generator will make it a lot easier to stay independent and carry on as close to normal until the main electrical supply is back. Using the generator means it is possible to continue to eat hot meals, stay warm, and make sure the main appliances, like the fridge continue to run.

Also, with the increase in the elderly generation, there are more households that have the medical hardware in the home, such as the oxygen-producing machines which demand a constant source of power. Even a short loss of power can be very inconvenient, so the simple process of installing a generator can help to save lives in this type of situation. Additionally, there are many people who rely on electric scooters or a stair lift to get around which will stop working.


Farming is an industry that needs to continue to work at all times. In an effort to prevent a farm coming to a stand-still after a storm, the generators will ensure the essential electrical equipment is kept working. For instance, it will be necessary to keep power going to continue production, feed livestock, maintain the freshness of food supplies, and keep the lighting on.

Outdoor events

Beyond the ability to give an essential source of power in the event of an outage, the generators are a practical option for outdoor and recreational events, such as barbecues, garden parties, off the grip campsites and festivals. They give a constant source of power which is very useful to plug-in speakers, keep things cool, power fans and light up the area.

Aluminium Foil and Resource Efficiency

From foil wrappers and household foil to semi-rigid foil containers, lids and laminated foil pouches, aluminium foil applications offer a versatile range of packaging solutions to meet today’s sustainability challenges. The physical properties of aluminium foil, such as the absolute barrier effect, lead to more protection and longer shelf-lives for the product contents, as well as better preservation of their nutritional and health benefits. The net result: less food waste and so greater resource efficiency. Also, less use of resources results in a reduction in the overall environmental impact and improved profitability.

In summary: More efficient packaging ultimately saves resources or, in other words, More is Less! The following lists some of the unique characteristics of aluminium foil and gives examples of how these properties provide resource- and energy-efficient solutions.

Barrier: Aluminium foil acts as an absolute barrier to light, gases and moisture providing almost perfect preservation of aroma, flavour and other product characteristics thus protecting product quality. It has a highly efficient barrier function to weight ratio, e.g., for 1 litre of milk packed in a beverage carton, only 1.5 grams of aluminium is sufficient to allow an ambient shelf-life of several months.

By enabling useful life of products for extended periods at room temperature, aluminium foil helps to reduce food waste and then to save the important resources used to produce the food. This also provides energy savings as products can be preserved without the need for refrigeration.

Product to pack ratio: In particular, due to the absolute barrier property even at very low gauges, aluminium foil allows for the development of packaging solutions that are both very efficient and very light. The product to pack ratio of flexible foil packaging is generally very high, potentially 5 to 10 times higher than for rigid packaging used for the same application.

High product to pack ratio means less packaging material is used to protect and deliver the same quantity of product. This also means less energy to transport the packaging whether empty or filled. And at the end of life there is significantly less packaging waste generated

Portion-ability: Foil’s excellent ability to be used alone or in combination with other materials (paper and/or plastic) provides flexibility to easily pack the product (food) into appropriate and convenient portions.

Providing food in appropriate quantities prevents both over-preparation and over-consumption which contribute to food wastage. Portioning also extends the shelf-life of the unprepared food by keeping it packaged and protected.

Material and space efficiency: Aluminium foil can efficiently be laminated with other materials to combine specific properties of several flexible packaging substrates in a complementary way for an improved overall performance and a very limited overall amount of material used. The reduced amount of material used in flexible foil packaging, plus the fact that it is delivered in the form of rolls, leads to more space efficiency during storage and transportation and enables further energy and cost savings.

Mechanical properties: Uniquely light yet strong, foil’s ‘deadfold’ characteristics allows it to wrap products tightly and without any glue or other sealing systems.

For household foil for example, the easy wrapping and reclose-ability helps to prevent food waste through appropriate protection of the goods at home or on-the-go and the possibility to efficiently preserve leftovers.

Thermal conductivity: Aluminium is an excellent conductor of heat and is able to withstand extreme temperatures. Alufoil is ideal for use in autoclaving, heat-sealing and other thermal processes (e.g. retort).

Excellent thermal conductivity minimizes the processing, sealing, chilling and re-heating times, thus saving energy and also ensuring a better protection of the organoleptic and nutritional quality of the food by flattening extreme temperature gradients within the product.

Electrical conductivity: Excellent electrical conductivity of aluminium foil enables high-
precision, contact-free sealing, thus widening the application range for efficient and fast filling technologies.The presence of aluminium foil in a packaging facilitates induction and ultrasonic sealing, saving materials and energy by minimizing the seal area and time.

Reflectivity: Aluminium foil reflects up to 98% of light and infrared heat. Good heat reflectivity saves energy during the cooling or heating of in pack prepared foods.

Multi-mode cooking: The unique combination of thermal, electrical heat transfer allows food to be cooked or re-heated by convection or microwave oven and/or in ‘bain marie’ systems. This flexibility in heating/cooking helps save time and energy during preparation.

Recyclability: Aluminium material is fully recyclable, endlessly, without any loss of quality. Increasing collection and recycling/recovery rates for aluminium foil and aluminium foil packaging means that an equivalent quantity of primary (i.e. virgin) aluminium will not be required by the industry. This represents a significant energy saving as processing recycled aluminium requires up to 95% less energy than the equivalent quantity of primary metal produced from bauxite.In Europe it is assumed that average recycling rate of all aluminium packaging is above 60%. The amount of aluminium packaging recycled greatly depends on the efficiency of the national packaging collection schemes in each European country. For aluminium foil trays and semi-rigid containers, the latest statistics show that the average recycling rate in Europe reaches about 55% thanks to continued work by the industry to promote the value of collection and recycling of aluminium foil packaging. For foil flexible packs, generally having a lower aluminium content since the packaging is often very thin and frequently laminated with plastics or paper, it is also possible to recover the aluminium from the scraps and reclaim it for closed-loop recycling, using specially developed technologies like pyrolysis. In the situations where aluminium foil packaging is not collected separately for recycling and enters an energy recovery process, a significant proportion of the aluminium in the packaging – even the thin gauge foil – can be collected from the bottom ashes for recycling. The part of aluminium which is oxidized during incineration is releasing energy which is recovered and converted to heat and electricity.

Resource Efficiency of aluminium foil packaging: For a given product there are often several effective packaging solutions able to perform the required functions. But some solutions are more resource efficient than others in that they use less resources.

Because of the combination of the unique above properties, aluminium foil packaging supports efficient use of resources and waste minimization throughout the lifecycle of the packed product. Not only does foil packaging help to save important food resources by offering optimised fit-for-purpose solutions with reduced risk of product waste, but it makes a very efficient use of packaging material over its entire life cycle.